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UK’s smart nuclear fusion tech boosts plant efficiency with minimal downtime

Posted on July 19, 2025

Advancements in Fusion Energy Engineering

The United Kingdom is making significant strides in the development of cutting-edge technologies for remote maintenance in the field of fusion energy engineering. A key initiative, the Remote Applications in Challenging Environments (RACE) program under the Fusion Futures (FF) initiative, is driving innovation and collaboration across industries to support the future of fusion power.

This program focuses on fostering world-leading advancements while simultaneously enhancing the capabilities of the broader industry through international partnerships and the development of next-generation fusion power plants. By addressing the challenges of maintaining equipment in extreme environments, RACE aims to create solutions that improve operational autonomy and reduce the need for frequent maintenance.

Innovations for Extreme Environments

Several companies are working closely with the UK Atomic Energy Authority (UKAEA) to refine technology concepts that offer practical solutions for operating in harsh conditions. These efforts are helping to increase the efficiency and reliability of systems used in fusion environments.

Carl Jones, Director at M5TEC, highlighted the benefits of this collaboration. He stated, “Our team is now better positioned to support the fusion industry, thanks to the knowledge and skills acquired throughout this project.” This deeper understanding of specific challenges, particularly in motor and gearbox design, is enabling engineers to contribute more effectively to the ongoing development of fusion technology.

One notable innovation from M5TEC is the 10MGy Total Integrated Dose Actuator Set. This radiation-hardened actuator system is designed to operate reliably in extreme fusion environments, where high levels of radiation typically degrade mechanical components and polymer materials. The ability to function in such conditions allows for longer periods of autonomous operation, which is a critical factor in improving productivity and reducing service intervals.

Key Technologies for Fusion Efforts

Another important development comes from DEMCON, which has created a 1MGy Total Integrated Dose Analogue-to-Digital Multiplexer. This radiation-tolerant device converts analogue signals into digital form directly on the remote machine, ensuring robust signal transmission in high-radiation settings. By reducing cabling to remote systems by 60%, it simplifies complex robotic architectures and enhances overall performance.

Bart de Jong, Project Manager at DEMCON High-tech systems, emphasized the importance of the collaboration between UKAEA, DEMCON, and other partners. He noted, “By the flexibility of all involved, we have been able to meet the tight schedule. A first step towards a robust and versatile product has been made and we are looking forward to work together with UKAEA on the next iteration.”

These advancements not only extend the operational time of fusion plants but also expand the U.K.’s fusion energy supply chain, strengthening its technical capabilities.

Future Goals and Collaborations

The RACE program, part of the Fusion Futures initiative, continues to focus on developing further innovations aimed at reducing the cost and complexity of future fusion power plant designs, installations, and maintenance. This effort is crucial for making fusion energy more viable and accessible on a larger scale.

Fusion Futures aims to ensure that essential research in the U.K. remains active and to seek mutually beneficial international collaborations. The program also seeks to maintain the U.K.’s position as a global leader in fusion technology by delivering domestic capabilities that support both research and commercial applications.

Through these initiatives, the U.K. is working toward creating a strong industrial sector that leads the world in operationalizing and commercializing fusion energy. This progress represents a major step forward in the pursuit of sustainable and clean energy solutions for the future.

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